Fiber-To-The-Home Wire Manufacturing Line – Cutting-edge Production System
Did you know that modern light-transmitting cable systems function at speeds of up to 190 m/min? Such remarkable performance results from innovative production methods designed for swift output.
These configurations are built to process multiple cable types, such as service cables and compact buffered wires. Their compact design, typically below 26 meters, suits them well for contemporary plants.
Seamless coupling with smart factory systems secures smooth operations. Through MES/ERP connectivity, these fiber secondary coating line assembly lines deliver unparalleled exactness and performance. This makes them a top choice for companies striving to remain at the forefront in the telecommunication sector.
Introduction to FTTH Cable Production Line
Streamlined fabrication processes are key to meeting the growing need for steadfast connections. Such mechanisms aim to manufacture top-grade fiber optic cables that power today’s connectivity grids. By leveraging modern innovations, they guarantee precision and rapidity in all phases of the process.
What is an FTTH Cable Production Line?
The FTTH manufacturing line comprises a unified setup to produce home fiber drop cables. Such cables are made up of uncoated strands secured with metal or fiber-reinforced polymer, encased in shielding casings. Consequently, it forms a robust and effective system for fast digital connectivity.
It supports multiple materials, such as PVC, LSZH, and PE polymers. This versatility confirms it can meet diverse industry needs. Furthermore, the 4-head fiber pay-off system delivers exact tension management, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are reshaping the process by which fiber wires are made. Our high-tech system merges precision, efficiency, and cutting-edge technology to produce premium performance. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. It secures consistent quality throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE polymers.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated Fibers in stainless steel tube management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| 9m Cable Accumulator | Seamless operation |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies yields numerous benefits to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Value Proposition |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| 35KW/h Energy Consumption | Cost savings |
| Negligible Attenuation | Superior performance |
| 1000mm Working Height | Ergonomic design |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.